Die Cut Mylar Bags

Turn your packaging into a statement with die cut Mylar bags shaped for impact. Built with high-barrier film and bespoke outlines, they protect contents from moisture, oxygen and light, and ready for Free Shipping across the USA.

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Die Cut Mylar Bags, Designed to Protect, Impress, and Sell

At Packaging Hubs, our Die Cut Mylar Bags combine style, durability, and advanced protection to help your brand stand out on every shelf. Each bag is made to preserve freshness, protect aroma, and showcase your design with unmatched precision. 

Whether you’re packaging snacks, supplements, coffee, or cotton candy bags, we create packaging that brings your product, and your brand, to life.

Where Custom Design Meets Performance

Unlike standard pouches, our custom die cut mylar bags give you total creative freedom. You decide the size, shape, cutout style, print, and finish. From fun-shaped snack bags to sleek retail pouches, our custom solutions help you connect design with purpose.

Made from food-safe Mylar with high-barrier lamination, these bags keep contents safe from air, moisture, and odor, extending shelf life and maintaining flavor, texture, and freshness. Whether you need elegant clear mylar bags for visibility or custom-printed shapes for branding, Packaging Hubs delivers consistency and perfection in every detail.

Expert Customization for Every Brand

Every design we produce is built around your product’s needs. Choose from a variety of die-cut options, handles, windows, hang holes, gussets, or resealable zippers, and let our packaging experts help with dieline design and free 3D mockups.

We tailor every feature of your custom shape mylar bags, ensuring they don’t just protect your product but become part of your brand’s visual identity.

Printing That Defines Quality

We combine precision technology with creative control to make your packaging look truly professional.

  • Digital Printing: Perfect for short runs or test batches, vibrant results with quick turnaround.
  • Flexographic Printing: Economical for mid to large runs, ensuring consistent colors and smooth gradients.

Our inks are food-safe, eco-friendly, and resistant to smudging or fading. We use CMYK and Pantone (PMS) color systems to ensure your brand colors remain exact across every batch.

For clear mylar bags, we use reverse printing beneath the laminate, or add a white ink underlay for sharp, opaque graphics that stay flawless through handling and sealing.

Finishing That Feels as Good as It Looks

Finishing defines how customers experience your packaging. Each style gives your bags a distinct touch, mood, and market feel:

  • Gloss Finish: Bold and bright, great for colorful or high-energy designs. It enhances contrast and makes every shade pop.
  • Matte Finish: Smooth and non-reflective, ideal for brands seeking elegance and minimalism. It communicates calm confidence.
  • Soft-Touch Lamination: A silky, velvet-like coating that signals premium quality the moment it’s held.
  • Aqueous Coating: Eco-friendly and water-based, offering light protection against scuffs and moisture.
  • Foil Stamping: Metallic shine for logos or highlights, adds instant luxury to limited-edition or celebratory products.
  • Embossing & Debossing: Creates tactile depth, letting customers literally feel your brand.

These finishes don’t just look good, they strengthen your packaging, extend durability, and reinforce the perception of quality.

Material Composition & Protection

Our Mylar bags are built from BOPET (Biaxially Oriented Polyethylene Terephthalate), a high-performance film known for its strength, clarity, and barrier protection. Mylar prevents oxygen, moisture, and UV light from damaging your product, ensuring extended shelf life and product integrity.

We use a variety of lamination structures based on your needs:

  • PET/PE: Lightweight, flexible, and cost-effective, ideal for dry snacks, coffee, or powder-based products.
  • PET/AL/PE: A multilayer structure with an aluminum barrier for maximum protection against light, odor, and moisture. Perfect for aroma-sensitive or perishable items.

Each film is FDA-compliant, BPA-free, and food-grade certified. Thickness ranges from 3.5 mil to 7 mil (≈89-178 microns), thinner films for flexible products and thicker laminations for sharp or heavy contents.

We also provide recyclable and compostable alternatives, maintaining barrier protection while reducing environmental impact. Every layer is engineered for strength, freshness, and sustainability.

Color Options That Bring Your Vision to Life

Color is a key part of your brand story, it shapes perception before a customer even touches the bag. That’s why our production process focuses on color consistency, depth, and vibrancy.

We offer:

  • Full-Color Printing (CMYK): Ideal for detailed graphics, gradients, and photographic images.
  • Pantone (PMS) Spot Colors: Perfect for matching specific brand shades with pinpoint accuracy.
  • Metallic & Neon Inks: Great for high-visibility or luxury branding.
  • White Ink Underlay: Used for clear mylar bags to make colors stand out on transparent surfaces.

Every color run is proofed, tested, and calibrated before printing to ensure consistency from prototype to mass production.

Perfect Fit, Practical Use

We offer endless sizing possibilities for every industry:

  • Small Bags: Ideal for single-serve snacks, spices, or samples.
  • Medium Bags: Perfect for tea, coffee, or candies, especially popular as cotton candy bags for retail.
  • Large Bags: Great for bulk products, promotional kits, or display packaging.

Our design team helps you select the right dimensions based on your product’s density, portion size, and filling method. Every bag can include resealable zippers, tear notches, euro slots, and gussets, ensuring convenience, freshness, and shelf stability.

Sustainability You Can Count On

At Packaging Hubs, we believe responsible packaging drives better business.
Our eco-friendly options include recyclable laminates, biodegradable layers, and soy-based inks that reduce waste without compromising durability. Our production processes minimize excess material use and energy consumption, ensuring packaging that’s both premium and planet-friendly.

Streamlined Ordering, Guaranteed Quality

We make ordering simple:

  • Low minimums (starting from 100 units)
  • Free dieline and 3D mockups
  • Fast production (10-15 business days)
  • Worldwide shipping with secure payment options

Every batch goes through a multi-point quality inspection, from color proofing to sealing strength, guaranteeing the product you receive matches what you approved.

Why Businesses Trust Packaging Hubs

Our reputation is built on precision, reliability, and personal attention. With years of packaging experience, we understand how small details can elevate your entire brand. We deliver what competitors often promise but rarely achieve, quality, speed, and care in every single order.

When your packaging looks exceptional, your customers notice.

Let’s Build Your Brand’s Next Best Packaging

Great packaging doesn’t just protect your product, it amplifies your brand story.
At Packaging Hubs, we make sure your Mylar bags look, feel, and perform like premium packaging should.

Request your free design mockup or instant quote today and discover how our expertise can help your brand shine brighter than the rest.

Box Style Die Cut Mylar Bags
Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scored, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 4 – 8 Business Days, RUSH
Shipping FLAT

Frequently Asked Question

What materials do you use for die cut Mylar bags?
We use premium BOPET (Mylar) films laminated with protective layers like PET/AL/PE or PET/PE. Each structure is food-safe, odor-proof, and moisture-resistant, maintaining freshness and visual appeal.
Yes. We offer full CMYK and Pantone printing, with options for metallic inks, foil stamping, or matte and gloss coatings. Each design is carefully proofed to ensure flawless color accuracy and print durability.
Absolutely. All materials, inks, and adhesives used in production are food-grade and FDA-compliant. Our custom die cut mylar bags are widely used for snacks, coffee, candies, and other consumables.
We start at a flexible MOQ of just 100 bags. Standard lead times range from 10-12 business days after artwork approval, with express production available upon request.
Yes. We manufacture clear mylar bags and custom shape mylar bags in any dimension or silhouette, from simple windows to complete die-cut outlines. Just share your design, and we’ll turn it into high-quality packaging.

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