Custom Rigid Boxes with Inserts

Custom Rigid Boxes with Inserts, Protect, Present, and Elevate Your Products

Every product deserves packaging that protects and impresses. At Packaging Hubs, we design Custom Rigid Boxes with Inserts that safeguard your items while enhancing the unboxing experience. From delicate jewelry and electronics to gourmet treats and corporate gifts, our inserts combine precision engineering, premium materials, and expert craftsmanship.

With free U.S. shipping, no minimum order, and a reprint guarantee, Packaging Hubs empowers brands across the United States to deliver their products safely, elegantly, and sustainably.

Why Custom Inserts Are Essential for Premium Packaging

Custom inserts are more than protection, they are a strategic branding tool. They prevent movement, absorb shocks, and guard against scratches, while elevating the presentation of your product. Unlike generic options, our inserts are tailored to your exact product dimensions, ensuring a snug, secure fit.

For brands seeking flexible packaging, our inserts integrate seamlessly with Custom Collapsible Rigid Boxes, creating compact yet premium solutions that enhance both function and aesthetics.

Visual Cue Suggestion: Include images showing inserts holding products of varying sizes, emphasizing protection and organization.

Sizes and Dimension Flexibility for Inserts

We offer fully customized sizes to fit virtually any product:

• Small Inserts (2″×2″×1″): Perfect for rings, earrings, and small trinkets.
• Medium Inserts (6″×6″×3″): Ideal for cosmetics, skincare kits, and medium-sized products.
• Large Inserts (12″×12″×6″): Designed for electronics, tech accessories, and luxury gift sets.

Our multi compartment and layered inserts create tiered unboxing experiences. Every insert is precision-cut for secure product placement. For multi level designs, see our Custom Drawer Rigid Boxes for layered tray compatibility.

Sizes and Dimension Flexibility for Rigid Boxes

At Packaging Hubs, we offer complete flexibility in sizes and dimensions to ensure every rigid box fits your product perfectly. Whether you’re packaging delicate jewelry, premium electronics, or custom gift sets, our boxes can be tailored to your exact specifications.

Common size options include:

• Small: 3″ x 3″ x 1.5″  ideal for jewelry, cosmetics, and accessories.
• Medium: 6″ x 4″ x 2″  perfect for candles, skincare items, and collectibles.
• Large: 10″ x 8″ x 3″  suited for apparel, tech gadgets, or premium gift kits.
• Custom Dimensions: Fully adjustable to match your unique product shape, ensuring both protection and presentation are never compromised.

Every box is engineered with precise construction, maintaining consistent quality, sturdiness, and a flawless appearance regardless of size.

Material Options and Performance

Foam Inserts

• EVA, PU, PE foams provide shock absorption and scratch resistance.
• Custom cut shapes keep delicate items perfectly secure.
• Ideal for jewelry, tech gadgets, and cosmetic bottles.

Cardboard Inserts

• Options include thick chipboard, kraft, and molded pulp.
• Lightweight, eco-friendly, and fully recyclable.
• Perfect for multi compartment designs and larger products.

Specialty Materials

• Velvet, satin, and fabric-wrapped inserts elevate luxury appeal.
• Suitable for high end gifting, collectibles, or premium brand launches.

Layering & Compartment Customization

• Multi-tier trays, partitions, and hybrid foam + cardboard solutions maximize protection and presentation.
• Perfect for product sets requiring organization and elegance.

Featured Snippet Tip: Include a table comparing materials with pros, cons, and ideal product types.

Printing, Finishing, and Branding Options

Printing

Our printing options include both digital and offset printing, allowing you to display your logos, patterns, or brand messaging with precision. Whether you need short-run flexibility or high-volume consistency, both methods deliver exceptional quality. 

We also offer Pantone and CMYK color matching to ensure every hue perfectly aligns with your brand’s identity and maintains uniformity across all packaging materials.

Finishing

Enhance your packaging with a range of luxurious finishing options. Choose from softtouch matte lamination for a velvety feel, or gloss lamination for a sleek, polished look. 

Add dimension and texture with spot UV, embossing, or debossing, which highlight design details with depth and sophistication. For a premium touch, foil stamping is available in gold, silver, or metallic shades, giving your packaging a stunning, eye-catching appeal.

Additional Branding

We also offer creative customization options such as custom cutouts, window reveals, and branded compartments, all designed to enhance presentation and functionality. These details not only elevate your product’s aesthetic but also strengthen your brand recognition through thoughtful, distinctive design.

Seamless Integration

Our branding and finishing solutions integrate flawlessly with Custom Collapsible Rigid Boxes and Custom Drawer Rigid Boxes, ensuring a cohesive and professional packaging presentation across your product line. This seamless design consistency reflects the quality and care your brand stands for.

Sustainability Practices

• FSC certified and recycled boards
• Eco friendly inks and water-based coatings
• Biodegradable or recyclable foam options

We help brands balance premium presentation with environmental responsibility, appealing to eco-conscious consumers in the U.S.

Industry Applications and Use-Case Examples

Luxury Gifts & Collectibles

• Protect crystal figurines, memorabilia, and keepsakes.
• Foam or molded pulp inserts prevent scratches while showcasing items elegantly.

Food & Gourmet Products

• Custom inserts for chocolates, confectionery, or artisanal treats.
• Cardboard partitions and layered trays maintain freshness and visual appeal.

Health & Wellness Products

• Organize vitamins, skincare kits, or essential oils.
• Multi compartment inserts keep products upright and secure.

Home & Lifestyle Accessories

• Candles, decorative items, or small electronics.
• Layered inserts with cutouts enhance presentation and protect items during transit.

Corporate & Promotional Products

• Branded merchandise kits, corporate gifts, or subscription boxes.
• Structured compartments and layered trays allow multiple items to be elegantly displayed.

Case Example: A U.S. based gourmet chocolate brand reduced breakage by 35% and improved customer delight after switching to molded pulp inserts with individual compartments.

Ordering Process, Lead Times, and Support

Our process is simple, fast, and reliable:

1. Upload your design or request consultation.
2. Review digital proof with dielines, bleed, and safe zones.
3. Production begins in the U.S. based facilities.
4. Nationwide delivery within 10,15 business days.
5. Request physical sample boxes before bulk production.

We provide no MOQ, free U.S. shipping, and a reprint guarantee to ensure total satisfaction.

Why U.S. Brands Choose Packaging Hubs

Leading brands across the United States trust Packaging Hubs for our unmatched expertise, reliable service, and attention to detail. Our experienced design and production team works closely with clients to create packaging that reflects their brand identity and enhances product appeal.

We offer nationwide shipping with no minimum order quantity (MOQ), making it easy for businesses of all sizes to access premium packaging without limitations. Each solution is supported by precision engineered inserts designed to protect, organize, and beautifully present products during shipping and display.

Our focus on luxury presentation ensures that every box not only safeguards your product but also elevates your brand’s perceived value and customer experience.

Ready to get started? Request a free sample, get a custom quote, or speak with one of our packaging experts today to take your brand packaging to the next level.