Custom rigid set up boxes give your products a solid, premium home that feels gift-ready the moment customers open the lid. Built from heavy board with options like foil, embossing, inserts and specialty papers, they protect high-value items and showcase your brand at the same time.
Custom Rigid Set Up Boxes give your products a high-end look, strong protection, and a presentation that feels premium from the moment the lid opens. These boxes are built with thick, durable board that holds its shape, making them perfect for luxury items and brands that want packaging that feels as impressive as the product inside.
These boxes are known for their sturdy structure, clean edges, and beautiful print results. They help you create a memorable unboxing moment while keeping your products safe, organized, and ready for retail, gifting, or direct shipping.
Whether you’re selling cosmetics, electronics, candles, jewelry, or curated gift sets, Custom Rigid Set Up Boxes deliver a polished look that instantly builds trust with your customers.
Every product has its own shape, weight, and handling needs, which is why we let you choose the exact size that fits it best.
We support:
Perfect for jewelry, accessories, small tech items, sample kits, and gift add-ons. Small rigid boxes keep delicate items stable and help your brand look more refined. Common small sizes include 3×4×5, 4×4×2, and 5×5×3, giving your products a precise and secure fit.
Ideal for skincare sets, candles, perfumes, gadgets, and small clothing items. These sizes work well when you need a balance of visual appeal and strong structural support. Medium-size examples include 6×8×4, 7×7×3, and 8×10×4 to accommodate both single items and curated sets.
Used for premium electronics, apparel sets, luxury gift bundles, subscription kits, and corporate gifting. Larger rigid boxes help heavy or premium items stay protected and display beautifully. Popular large sizes include 10×12×5, 12×14×6, and 14×16×6, giving you flexibility for wide or tall product layouts.
Precise sizing is extremely important with rigid packaging because the structure is meant to hold its shape. A perfect fit keeps your product secure, prevents movement, and creates that clean, professional look customers expect.
We use high-grade rigid boards to create a structure that feels solid when held. This board usually ranges from 1.5mm to 2mm in thickness, depending on the strength and weight your product needs. Thicker board gives the box a more substantial, luxury feel, while still protecting fragile items during shipping or retail handling.
The outside of the box is wrapped with specialty papers that can be smooth, textured, patterned, or coated depending on your design. These wraps not only improve appearance but also help your branding look sharp and consistent.
We also offer eco-friendly options using recycled board and sustainable papers, giving you a premium look without compromising your environmental goals.
If your product needs extra stability or a more organized layout, inserts are the best way to elevate both protection and presentation. Custom Rigid Boxes with Inserts are commonly used for kits, sets, fragile items, and premium gift packaging.
Foam inserts offer a tight, precise fit for delicate or high-value items. They prevent movement, absorb impact, and give a luxury look with clean cutouts customized to your product shape.
Lightweight, sturdy, and affordable, cardboard inserts work great for products that need separation or support without the weight of foam. They can be printed to match your branding, making the inside of the box look as polished as the outside.
A great eco-friendly choice that still gives reliable structure. These inserts are molded to your product’s contours for improved protection and professional presentation.
Each insert type helps your product stay organized, secure, and beautifully displayed inside the box.
We use printing methods that make your branding look clean, sharp, and professional on rigid packaging.
Offset printing delivers rich colors, sharp details, and a smooth finish. It’s perfect for high-quality artwork, patterns, and branding elements that need precision.
Digital printing is ideal for smaller orders or designs that use multiple colors. It produces crisp results with quick turnaround times.
These printing options work especially well on rigid board because the solid surface supports crisp detailing and premium visual effects that stand out on shelves or during unboxing.
Color is a crucial part of packaging design, so we offer complete flexibility:
CMYK is ideal for full-color artwork, gradients, illustrations, and photography. It gives strong color reproduction and works well for complex designs.
PMS is the best choice when you want flawless accuracy in your brand colors. Each shade is precisely matched, making it perfect for consistent branding across multiple product lines.
These are single-color wraps that offer a clean, bold, and minimal presentation. They are perfect for brands that want a strong and consistent color identity.
These include linen textures, soft-touch papers, kraft papers, and metallic-finish wraps. They give your box an upscale, tactile feel that enhances both visual and physical appeal.
You can choose full-color wraps, solid colors, patterns, or minimalist looks. This section also supports products like Magnetic Closure Gift Boxes because they often rely on strong brand colors and clean printing to achieve a luxury feel.
Finishing is what transforms a simple box into a luxury packaging experience.
Creates a smooth, soft, non-reflective finish. It’s great for modern, minimal brands looking for a premium feel.
Adds shine and boosts color vibrancy. Gloss finishes work well for bright, bold designs and retail-ready packaging.
Gives the box a velvety, high-end texture that customers love to touch. It enhances the luxury perception of the product inside.
These finishing touches bring attention to your logo, patterns, or brand elements. They add dimension and elevate the look instantly.
We offer multiple rigid box styles based on how you want your product to open, display, and feel:
Each style can be tailored with inserts, finishes, and branding to match your product and industry.
Brands across many categories prefer Custom Rigid Boxes because they create a strong first impression and protect products well. These industries include:
These boxes help your product feel more valuable, no matter the category.
Rigid boxes stand apart from folding cartons and mailer boxes because they do not collapse, flex, or lose shape. Their thick board gives a substantial feel that instantly increases perceived product value. Unlike lighter packaging styles, rigid boxes offer stronger impact resistance, a more premium appearance, and a smoother unboxing experience, making them ideal for luxury products and gift-ready items.
Production time typically depends on your customization needs, artwork approval, and finishing choices. Most orders move into production shortly after the dieline is confirmed. We support both small and large runs, and shipping is available across the U.S., giving you flexibility no matter your order size or timeline.
Packaging Hubs is the trusted choice because we focus on clear communication, provide professional artwork guidance, maintain strong manufacturing standards, and consistently deliver reliable quality control.
Our bulk-friendly pricing, smooth customer service, and fast production with dependable delivery help brands feel supported from their first quote to their final shipment. We make the entire process easy, organized, and efficient so you can focus on your product while we handle your packaging needs with care and expertise.
| Box Style | Custom Rigid Set Up Boxes |
| Dimension (L + W + H) | All Custom Sizes & Shapes |
| Quantities | No Minimum Order Required |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scored, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 4 – 8 Business Days, RUSH |
| Shipping | FLAT |
