Upgrade your product presentation with Custom Flap Open Rigid Boxes that unfold like a deluxe welcome mat, rigid chipboard construction wrapped in premium paper, hinged-lid design for effortless access, and built to showcase cosmetics, electronics, or luxury gifts with ease and elegance.
When packaging meets elegance, the result is a Custom Flap Open Rigid Boxes, a style that blends strength, sophistication, and an unforgettable unboxing experience. At Packaging Hubs, we craft flap-open rigid boxes that not only protect your products but elevate your brand’s perceived value from the very first touch. Whether you’re packaging a designer watch, perfume, tech gadget, or luxury gift set, these boxes turn every opening moment into a statement of quality.
Enjoy Free U.S. Shipping, No Minimum Order Quantity (MOQ), and a 100% Reprint Guarantee, because your brand deserves packaging that performs as beautifully as it looks.
Flap open rigid boxes are premium presentation boxes with a hinged or magnetic flap-style lid that opens forward, much like a hardcover book. This structure combines a solid chipboard base with a smooth, wrapped exterior, giving it a seamless, high-end finish.
Unlike traditional two-piece or Custom Rigid Set Up Boxes, flap-open boxes are designed for premium gifting and retail experiences where presentation matters as much as protection. Their sturdy construction makes them perfect for high-value or fragile products, and their hinged flap offers a convenient, reusable opening style that customers love to keep long after customers unbox the product.
Each box begins with precision-cut chipboard between 28pt and 48pt, depending on the product’s weight and handling requirements. Heavier products, like glass perfume bottles or watches, benefit from a 44pt,48pt board for maximum durability, while lighter cosmetics and jewelry can use a thinner, more flexible 28pt,32pt board to reduce cost without losing elegance.
At Packaging Hubs, we wrap these boards in your choice of premium art paper, linen-textured stock, soft-touch matte, or eco-friendly kraft finishes. All materials are FSC certified, acid-free, and printed using soy-based inks, ensuring sustainability without compromising style.
The corners show reinforced strength, the edges present a polished smooth finish, and every box undergoes a hand-checked inspection to maintain a flawless surface finish. Inner linings include velvet, foam, or satin fabric, offering both a luxurious feel and reliable cushioning.
We create custom flap boxes in any dimension you need, from compact 4×4″ jewelry boxes to 14×10″ deluxe product sets. Our design team provides free dieline templates and 3D mockups before production, helping you visualize how your artwork aligns with folds, closures, and magnetic seams.
For multi-product packaging or delicate arrangements, explore our Custom Rigid Boxes with Inserts, the perfect way to secure every piece with precision cut foam or cardboard inserts.
Every brand has a unique story, and the closure style you choose helps tell it. Our flap rigid boxes can be designed with:
We also offer optional sleeves, handles, and ribbon ties to complete the presentation. Each closure and add-on is carefully matched to your box’s size, material, and purpose, ensuring your packaging functions flawlessly while looking refined.
We use high-definition CMYK and Pantone (PMS) printing to reproduce your brand colors with stunning accuracy. Add texture and dimension through foil stamping, embossing, debossing, or spot UV. For surface finishing, choose between gloss, matte, or soft-touch lamination.
A soft-touch matte finish gives a smooth, velvety feel perfect for luxury perfumes or tech products, while a gloss laminate enhances vibrancy for retail or promotional items. For minimalist elegance, consider blind embossing or raised spot UV on textured stock.
Every order includes digital proofs for color accuracy and alignment. As a premium packaging manufacturer, Packaging Hubs uses advanced calibration to ensure your finished boxes match your brand’s tone perfectly, something many competitors still overlook.
For brands that prefer a classic two piece design, you can also explore our Custom Rigid Set Up Boxes, built with the same quality and attention to detail.
Protection meets presentation with our fully customizable inserts. You can choose from:
These inserts ensure your items stay secure during transit while creating a premium internal layout. Each insert can be removable or permanent, depending on your unboxing goals. Pairing your flap box with Custom Rigid Boxes with Inserts can turn a simple product display into a complete brand experience.
Packaging Hubs offers standard production in 10,12 business days and rush options in 5,7 days. We provide both non-collapsible rigid boxes for durability and foldable magnetic flap boxes for brands with limited storage or shipping space.
All orders include free structural design support, no setup fees, and bulk pricing discounts. Whether you need 50 or 50,000 units, your packaging is handled with precision.
You’ll also enjoy Free Shipping, No MOQ, and a 100% Reprint Guarantee, ensuring every order meets your expectations. Each box is shipped flat or pre-assembled based on your handling preference.
Our flap open rigid boxes are designed not just for beauty but for longevity. Customers often keep these boxes as keepsakes, which extends your brand’s presence beyond the first purchase.
Every Packaging Hubs rigid box can be made using recycled chipboard, soy inks, and biodegradable wraps, helping brands meet eco-labeling goals. You can even request plastic-free magnetic inserts and compostable linings, ensuring your packaging stays environmentally responsible without losing luxury appeal.
Our boxes serve diverse industries across the U.S., including:
Each sector benefits from the structure’s mix of durability, reusability, and visual appeal, making it a go-to choice for premium branding.
Unlike many packaging suppliers who rely on generic templates, Packaging Hubs builds every project from scratch. Our U.S.-based team combines craftsmanship with cutting-edge print technology to deliver boxes that truly embody your brand’s personality.
We provide Free Design Assistance, No MOQ, Fast Turnaround, and Eco-Friendly Options, along with guaranteed print accuracy and nationwide delivery. Our clients range from small handmade boutiques to international retail brands, all trusting us for reliability, precision, and style.
We also back every order with a Reprint Guarantee, so your packaging experience is entirely risk-free. When you choose Packaging Hubs, you’re not just getting boxes, you’re getting a packaging partner who ensures your brand looks flawless at every level.
Bring your packaging vision to life with Packaging Hubs, the trusted U.S. partner for custom luxury boxes. Our Flap Open Rigid Boxes combine artistry, protection, and sustainability, helping your brand shine with every unboxing.
Request a Free Design Consultation or Instant Quote today and discover why brands nationwide choose Packaging Hubs for reliability, precision, and premium presentation.
| Box Style | Custom Flap Open Rigid Boxes |
| Dimension (L + W + H) | All Custom Sizes & Shapes |
| Quantities | No Minimum Order Required |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scored, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 4 – 8 Business Days, RUSH |
| Shipping | FLAT |
